What is the PE grade of HDPE pipe?

September 11, 2024

PE80 and PE100 grade distinction

The commonly used PE grades for HDPE pipes include PE80 and PE100. ‌The main difference between these two grades is their ability to withstand long-term hydrostatic pressure, which is specifically reflected in the hoop stress value that can be borne within a 50-year service life. Under the condition of 20°C, the material is subjected to a long-term hydrostatic strength test. If the material can withstand a pressure range of 8.0 to 9.99 MPa, it is classified as PE80; if its bearing capacity is between 10.0 and 12.49 MPa, it is called PE100. Such classification not only facilitates engineers and technicians to make decisions when selecting materials, but also ensures the long-term operation of engineering structures such as pipelines

 HDPE pipes

Features of HDPE pipes

HDPE pipes, that is, high-density polyethylene pipes, are made of high-density polyethylene resin and have good cold resistance, flexibility, low thermal conductivity, wear resistance, heat resistance, impact resistance, noise reduction, corrosion resistance, non-conductivity, UV resistance and non-toxicity, making them perform well in various application scenarios. These properties make HDPE pipes suitable for a variety of environmental conditions, including low temperature environments, and can resist chemical corrosion and aging caused by ultraviolet rays, ensuring its long-term stable performance.

 

HDPE material properties

HDPE material properties include its high crystallinity, non-polarity, good chemical resistance, insulation performance, impact resistance, and its physical and mechanical properties.

1. High crystallinity: HDPE has high crystallinity and non-polar thermoplastic resin characteristics. The original HDPE is milky white in appearance and has a certain degree of translucency in thin sections.

2. Chemical resistance: HDPE has good resistance to most domestic and industrial chemicals, and can resist corrosion and dissolution by strong oxidants, acids, alkalis, salts, and organic solvents.

3. Insulation performance: HDPE has good electrical properties, especially high insulation dielectric strength, making it very suitable for wires and cables.

4. Impact resistance: Medium to high molecular weight grades of HDPE have excellent impact resistance and can maintain good mechanical properties at room temperature or even at low temperatures of -40°F.

5. Physical and mechanical properties: HDPE has better hardness, tensile strength and creep than low-density polyethylene, and has better wear resistance, electrical insulation, toughness and cold resistance. It has good chemical stability, is insoluble in any organic solvent at room temperature, and is resistant to corrosion by acids, alkalis and various salts.

 

HDPE PE grade
 
PE pipes can be used in range of temperatures -40 oC to 60 oC considering the change of operating pressure. Typically the standard specification identify class of a HDPE pipe is by the nominal pressure class - PN - up to PN 20 or 20 bar. HDPE pipe can also be classified by the material used - PE 100, PE 80, PE63, PE 40 or PE 32.
Pressure Nominal - PN
PE pipes are produced in different pressure grades (PN grades), which indicates the pressure in bars the pipe can support with water at 20 oC.
The pressure grades available according to European standards are
PN 2.5 - max pressure 2.5 bar
PN 4 - max pressure 4 bar
PN 6  - max pressure 6 bar
PN 10  - max pressure 10 bar
PN 16  - max pressure 16 bar
1 bar = 105 Pa (N/m2) = 0.1 N/mm2 = 10,197 kp/m2 = 10.20 m H2O = 0.9869 atm = 14.50 psi (lbf/in2) = 106 dyn/cm2 = 750 mmHg
Classed by Materials
Polyethylene pipes are also classified by the type of material used:
PE 32 - low pressure piping systems
PE 40 - low pressure piping systems
PE 63 - medium pressure piping systems - irrigation system - drinking water connections
PE 80 - gas pipe for natural gas distribution network with pressure rate up to 4 bars - drinking water pipe with pressure rate up to 16 bar - sewers, outfall pipes, industrial pipes
PE 100 - high demands piping applications
The Minimum Required Strength - MRS - according ISO 4427 for the different materials are:
JUNNUO Pipeline
Of course, there is also PE100-RC. If you want to know more about PE100-RC, please refer to our article What is PE100-RC?

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