Manual Butt Fusion Welding Machine

Description

Manual Butt Fusion Welding Machine is a device used to connect plastic pipes. It heats the ends of plastic pipes, melts them and connects them together, thus achieving pipe connection. This welding machine is usually used to connect thermoplastic plastic pipes such as PE (polyethylene), such as HDPE pipes, and is widely used in various projects because of its easy operation and low cost.

Working Principle

1. Inspection and Preparation: First, it is necessary to check whether the various components of the welding machine are operating normally, and clean the outer surface of the PE pipe and its ports.

2. Heating and Butt: Fix the two sections of PE pipe on the fixture of the welding machine and check the misalignment rate of the pipe (i.e. the alignment of the two end faces). Then, use the heating plate to heat the end face of the pipe to make it reach a molten state.

3. Butt and Pressure Adjustment: After heating, quickly remove the heating plate and apply a certain amount of pressure to the connection interface to ensure that the two end faces are in close contact.

4. Cooling and Solidification: Maintain a certain pressure to allow the connection interface to solidify during the cooling process to form a firm connection.

Advantages

1. Simple operation: The Manual Butt Fusion Welding Machine provides welding pressure by a handwheel sprocket mechanical mechanism, with smooth transmission and easy operation.

2. Wide application range: The equipment is suitable for PE pipes of different diameters and materials, can meet the needs of different users, and has a wide range of applicability.

3. High reliability: The PE manual butt welding machine uses high-quality electrical components and mechanical parts to ensure the stability and reliability of the welding process, thereby improving the welding quality.

4. High efficiency: The welding speed of the equipment is adjustable, and multiple pipe interfaces can be welded at the same time, which significantly improves the welding efficiency.

JUNNUO butt welding equipment is suitable for PP, PB, PE, PVDF thermoplastic material of pipes and fittings in ditches or on site operation. The size ranges from 20mm-630mm. With Strong technical force, with senior engineers R & D team, using German technology, in strict accordance with the German electrical industry standards for manufacturing to provide customers with quality products.

JUNNUO can supply various butt welding equipment include: Socket welding fusion machine, electrofusion butt welding machine automatic hydraulic butt welding machine, hydraulic butt welding machine, manual butt welding machine, etc.

Specifications

Technical parameter

Manual butt fusion welding machine160	Includes basic frame, planing tool, heating plate and stand
Fusion Range	dia (mm):63 75 90 110 125 140 160
Butting Deviation	≤0.3mm	Package(mm)	Wooden case 550X500X500
Temperature Deviation	±3°C	G.W(KG).	39.10
Operation Temperature	220°C		Weight(kg)	Power(W)
Ambient Temperature	-5- + 40°C	Heating Plate	3.10	1.6KW/220V
Required Time for Welding Temperature	< 20min	Planing tool	6.40	0.68KW/220V

Applicable Material	PE, PP-R, PB, PVDF
Specifications subject to change will inform in time

Manual butt welding machine200	Includes basic frame, planning tool, heating plate and stand
Fusion Range	dia (mm):63 75 90 110 125 140 160 180 200
Butting Deviation	≤0.3mm	Package(mm)	Wooden case 550X550X550
Temperature Deviation	±3°C	G.W(KG).	45.80
Operation Temperature	220°C		Weight(kg)	Power(W)
Ambient Temperature	-5- + 40°C	Heating Plate	3.9	2.0KW/220V
Required Time for Welding Temperature	< 20min	Planing tool	7.5	0.68KW/220V

Applicable Material	PE, PP-R, PB, PVDF
Specifications subjects to change will inform in time

Advantages

Suitable for PP, PB, PE, PVDF thermoplastic material of pipes and fittings in ditches or on site operation.
From the rack, cutter, heating plate and attachment bracket composition.
Manufactured by high-strength lightweight materials together. Labor-saving, high work efficiency.
Machine's major components made by aluminum, than the foundry, steel lighter, firm, smooth.

Instructions:

JUNNUO Pipeline

1. Place the pipe to be welded on the frame and secure the pipe by locking the gland screw
2. Place the planing tool on the frame, planer and mill the pipe mouth to ensure the smooth pipe end.
3. Take out the planing tool, planing and milling pipe to the center, ensure both ends in the same line.
4. Put in the preheated heating plate and shake the handle by hand to evenly heat the pipe end
5. Remove the heating plate, and connect the pipe end to the natural cooling, and ensure the cooling pressure.
6. After welding, check whether the welding beads are even and test the pressure.